Nitriding treatment three-dimensional welding platform

Product Overview:

Our Nitrided Three-Dimensional Welding Platform represents the pinnacle of precision,durability,and versatility in welding fixture technology.Engineered for demanding manufacturing environments,it provides an ultra-stable,wear-resistant,and precision-grounded reference surface for assembling and welding components of various sizes and complexities in three dimensions.

Key Features&Benefits:

Superior Surface Hardness&Wear Resistance:

The platform undergoes a rigorous gas nitriding treatment,creating an exceptionally hard and wear-resistant surface layer(typically exceeding 1000 HV).

Benefits:Dramatically extends service life,resists scratches,dents,and deformation caused by heavy workpieces and repeated clamping.Maintains accuracy over time,reducing long-term costs.

Exceptional Dimensional Stability&Precision:

Manufactured from high-quality cast iron or alloy steel,normalized to relieve internal stresses,then precision-machined and ground.

The nitriding process is performed at a relatively low temperature,minimizing the risk of distortion.

Benefits:Ensures a consistently flat and true reference plane(accuracy up to Grade 00 or Grade 000).Guarantees precise component alignment,leading to higher quality welds and reduced post-weld rework.

Corrosion&Oxidation Resistance:

The nitrided layer offers excellent resistance to rust,oxidation,and mild chemical exposure in workshop atmospheres.

Benefits:Reduces maintenance needs,prevents surface pitting that can affect workpiece seating,and ensures reliable performance in humid or challenging environments.

Reduced Friction&Anti-Galling Properties:

The nitrided surface has a low coefficient of friction and inherent anti-galling characteristics.

Benefits:Workpieces,tooling,and fixtures slide more easily into position,facilitating setup.Prevents seizing or sticking of clamping components,streamlining operation.

Unmatched Versatility&Modularity:

The platform features a standardized grid of precisely machined and threaded holes(or a combination of holes and T-slots)on all working faces and sides.

Benefits:Enables the use of a vast array of modular clamping kits(clamps,stops,angle plates,blocks).Allows for the secure fixation of components from virtually any angle for 3D welding,fabrication,and measurement.

Robust Construction&High Load Capacity:

Designed with strong internal ribbing for optimal stiffness and load-bearing capacity.

Benefits:Supports heavy assemblies without deflection,ensuring stability during welding and preventing inaccuracies due to flexing.

Applications:

Precision welding and fabrication of structural frames,machinery bases,and enclosures.

Assembly and welding in automotive,aerospace,heavy equipment,and shipbuilding industries.

Setups for machining large or complex weldments that require a common datum.

Used as a master inspection base for quality control of welded assemblies.

Ideal for prototyping,tooling manufacture,and any application requiring repeatable,multi-angle fixturing.

Technical Specifications(Example):

Material:High-Grade Ductile Cast Iron/Alloy Steel

Surface Treatment:Controlled Gas Nitriding

Surface Hardness:800-1100 HV

Surface Flatness:Up to±0.005mm/m(Grade 000 available)

Working Surface Grid Pattern:Standard 100mm x 100mm or 50mm x 50mm center spacing

Hole Specification:Precision reamed locating holes with threaded inserts(e.g.,M16,M12)

Sizes Available:Customizable from small bench plates to large floor-standing platforms.