3D Flexible Welding Platform Manufacturer

NexGen FabTech Systems

World Leader in 3D Flexible Welding Platforms&Smart Fixturing Solutions

Corporate Profile:Engineering the Future of Fabrication

NexGen FabTech Systems is the global innovator and premium manufacturer of advanced 3D flexible welding platforms and integrated digital fixturing ecosystems.For over 25 years,we have empowered the world's most demanding manufacturers—from aerospace pioneers to elite motorsport teams—by transforming flexible fabrication from a concept into a measurable competitive advantage.Our philosophy is built on a singular principle:The most agile manufacturer wins.

We don't just sell equipment;we deliver certified manufacturing capability.

Our Core Product Ecosystem:The FabTech Matrix

1.OmniGrid 3D Platform Series–The Ultimate Foundation

Our flagship product line represents the pinnacle of 3D flexible fixturing.

OmniGrid-Core(Standard Series):

Construction:Heavy-duty,thermally stress-relieved steel T-slot framing with laser-calibrated mounting faces on all six sides.

Precision:Certified flatness to±0.05mm/m².Standard grid pattern of 50mm or 100mm with M12 or 16mm mounting holes.

Sizes:Modular blocks from 1m³to configurable systems spanning entire production cells.

OmniGrid-Pro(High-Precision Series):

Base Material:Polymer granite or natural granite core for unmatched thermal and vibrational stability.

Precision:Metrology-grade flatness to≤0.02mm/m².Includes NIST-traceable calibration certificate.

Features:Integrated temperature sensors,active air isolation mounts,and Invar reference bars for critical applications.

OmniGrid-Robo(Automation Ready Series):

Integrated Rails:Precision-ground rails for seamless integration of robotic 7th-axis linear tracks or CNC gantries.

Communication:Built-in IO-Link and EtherCAT ports for direct control of automated clamps and sensors.

Payload:Engineered for dynamic loads from high-speed robots(up to 500kg payload).

2.SmartLock Fixturing System–The Intelligent Tooling

A fully modular component library with over 500 standardized,compatible parts.

Structural Family:Box beams,cubic blocks,multi-angle brackets,and telescoping supports.

Locating Family:Hardened diamond pins,carbide-tipped rest buttons,kinematic locators,and adjustable edge stops.

Clamping Family:Heat-resistant swing clamps,low-profile multi-axis clamps,pneumatic quick-release pins,and distortion-control active wedges.

Specialized Welding Family:Self-aligning pipe&tube nests,adaptive contour braces,and copper-backing bar systems.

3.DigiFab Suite–The Digital Brain

The software layer that unlocks the physical system's potential.

Virtual Cell Designer(VCD):Powerful CAD-based software.Import your 3D part models and drag-and-drop fixtures from the digital SmartLock library.Perform full collision detection and weld access simulation.

AR Setup Guide:Tablet/Smart Glass application.Projects step-by-step assembly instructions and laser-alignment markers directly onto the physical platform.

Platform Health Monitor:IoT dashboard providing real-time data on platform flatness,temperature,and vibration,enabling predictive maintenance.

**4.Custom Engineered Solutions Division

When standard products meet 90%of your need,we engineer the final 10%.

Hybrid Platforms:Combining OmniGrid bases with custom CNC-machined top plates for legacy tooling integration.

Turnkey Flexible Cells:Complete,installed work cells including platforms,tooling,extraction,lighting,and safety guarding.

Industry-Specific Systems:e.g.,AeroFrame Systems for wing rib assembly,ChassisPro for vehicle frame jigging.