What are the routine maintenance items and cycles for the 3D flexible welding platform?

What are the routine maintenance items and cycles for the 3D flexible welding platform?

1.Daily maintenance(per shift/per day)

Cleaning:Remove welding slag,dust,and oil stains from the platform,guide rails,and sliding blocks.

Lubrication inspection:Visually inspect the oil level of the automatic lubrication system,ensuring that the surfaces of the guide rails and lead screws are evenly coated with an oil film.

Operational check:After powering on,run the machine at low speed without load to listen for any abnormal noise and check whether the movement of each axis is smooth.

Key point inspection:Check the welding torch,cable,and gas hose for any damage or looseness.

II.Weekly/Monthly Maintenance

Deep cleaning and lubrication:Manually replenish and clean the guide rails,racks,and lead screws(if automatic lubrication is insufficient).

Fastening inspection:Check whether the main bolts and clamp connectors are loose.

Initial accuracy inspection:Check the repeatability of positioning accuracy at key welding positions using standard test blocks or procedures.

III.Quarterly/Semi-Annual Maintenance(Professional Level)

System maintenance:Replace the lubricating pump grease and clean the filter.

Electrical inspection:Inspect the cleanliness of the electrical cabinet,cooling fan,and the tightness of the wiring terminals.

Accuracy calibration:Use tools such as laser interferometers to detect positioning accuracy,and perform pitch compensation if necessary.

IV.Annual maintenance(comprehensive overhaul)

Comprehensive calibration:Conducted by professional engineers,it involves spatial accuracy(three-dimensional accuracy)detection and compensation.

Component inspection/replacement:Inspect the wear of the guide rail and the backlash of the screw,and replace the wearing parts if necessary.

Control system maintenance:Back up parameters and update the system(if necessary).